Archive - Aluminium Camper Forum

Camplite => Camplite Mods / Upgrades => Topic started by: philip47 on April 08, 2016, 07:49:19 PM

Title: New battery box
Post by: philip47 on April 08, 2016, 07:49:19 PM
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Title: New battery box
Post by: philip47 on April 08, 2016, 07:55:33 PM
New 2 bank six volt battery box and 30lb tank upgrade.  420 amp hour battery reserve.  Hope to do so boondocking this summer.  Very surprised at the small wire size ran from the battery box back to the converter.  Was wondering if this should be upgraded in the future?  Hope to add solar 400 watts or more and a small generator in the future.  
Title: New battery box
Post by: daplumbr on April 08, 2016, 08:02:41 PM
So you've got four 6 volt batteries and two 30 lb tanks?
Title: New battery box
Post by: philip47 on April 08, 2016, 08:12:49 PM
Added 4 Trojan 6 volt batteries 2 30lb tanks and new tank cover.  Had a friend of mine build the box out of aluminum diamond plate to match the front of the trailer.y
Title: New battery box
Post by: daplumbr on April 08, 2016, 08:37:22 PM
You're ready for anything! What a rig.

What's the tongue weight now?

Are the batteries all wired together (two series strings in parallel), or do you have two completely separate series banks with a switch?
Title: New battery box
Post by: philip47 on April 08, 2016, 11:25:28 PM
Each pair of batteries are wired in series then paralleled.  I installed a marine cut off switch to kill the power when needed.  on the back of the box to keep road grime off of it.
Not sure of the new tongue weight yet.  The batteries weigh about 60lbs apiece plus the box.
Title: New battery box
Post by: joanne on April 12, 2016, 09:59:04 PM
Quote from: @philip47" timestamp="1460156133" source="/post/20344/threadVery surprised at the small wire size ran from the battery box back to the converter.  Was wondering if this should be upgraded in the future?  Hope to add solar 400 watts or more and a small generator in the future.  
Yes.

There are formulas for calculating voltage drop, and if the drop is too high, your batteries will not fully charge.

With two 6-volts's on the tongue, I went with 6ga wire from the tongue to the converter. Probably could have gone bigger (4ga), but the 6ga was readily available.
Title: New battery box
Post by: whoofit on April 14, 2016, 10:20:08 AM
You don't need to increase wire gauge from the converter unless you will tie your solar panels into the 12V wire at the converter. With 400W of panel suggest you go direct to battery with that and keep the charge controller as close as possible to the batteries instead.

Most decent charge controllers allow you to calibrate and set different points for Absorb and Float. These can be used effectively to dial out voltage drops within reason.